Exclusive and Patented World Leading Technology.
UltraTecno Automotive Cleaning Machine Series have been specially designed and built for use in engine maintenance workshops. Get great cleaning results in various types of materials, especially in complex parts, where the ultrasonic cleaning obtains optimal results due to high penetration capability.
UltraTecno Automotive Series uses 28 kHz, as best results for engine maintenance are obtained. Higher frequencylevels (60-90 kHz) are less aggressive, and are used for different applications with less dirt levels or more delicate materials (optical lenses & electronics).
Ultrasonic cleaning provides the engine maintenance industry with many valuable benefits and advantages in terms of quality and cost savings:
Microscopic cleaning quality: It gets the highest quality surface cleaning.
Homogeneous results: Even when parts have complicated geometries.
Effectiveness: It saves 80% time vs Traditional systems.
Labour savings:Once parts are introduced, operator presence is not required..
Detergents and chemical products: It reduces consumption by six times.
Water saving: Immersion cleaning considerably reduces water expense.
Health and Safety: System is safe for the operator and the work area environment. It avoids direct contact with dangerous products.
Model Selection Table
UltraTecno Automotive Series features the best market performance levels, thanks to our unique solutions:
High Power UltraTecno Transducers
UltraTecno machines are constructed using our unique ultrasound plates as opposed to conventional technologies. These have a 25% greater thickness. This factor substantially reduces the risk of 'hot spot' erosion and stress cracks to the metal surface and provides more uniform cleaning.
The transducers are made of high quality phosphor-bronze/silver construction in order to minimize heat build up, thus extending the life of the transducers and piezoelectric crystals and getting the best market efficiency levels.
Touch Screen Interface
Machine is controlled by a PLC (Programmable Logic Controller). User interfaces it by a 3.5 inch Multilanguage Colour Touch Screen. Automatic mode can be enabled, so no human supervision is needed for the cleaning process.
Full Heat Isolation
Our machines are fully isolated (even cover) to avoid heat loss and ensure quicker raise to working temperature.
Tray with Elevator
Pieces are easily placed into a tray for its cleaning. The tray is pneumatic/hidraulic operated. Our standard range reaches working loads up to 1.500 kg. Further capacities upon request.
Laminar Flow Separation System (LFSS)
After dirt and grease are removed from pieces, they have to be separated from main water tank. Our Laminar Flow Separation System (LFSS) takes floatting grease to an auxiliary tank, were it can be easily removed by user.
Fully Stainless Steel Construction
All our machines are fully built in Stainless Steel. UltraTecno Quality Test checks every tank, so we can give 100% guarantee no leaks are present.
Complete Cleaning Liquid Recirculation
Pieces to be clean are moved inside tank while cleaning cycle, so cleaning liquid is recirculated around pieces . This improves considerably cleaning results obtained.
Machine includes an air blower to help remove liquid from inside pieces before extraction.
Eight different sweep frequency modes are available in order to improve performance, with ±3% bandwidth.
Stop & Go
This working mode makes easier to remove some kinds of dirt , carbon or grease with high adherence levels.
For over 25 years, UltraTecno specilizes in cleaning and maintenance of all kinds of injection molds. Our solutions eliminate completely all remaining substances and materials, as zamak, aluminium, brass or any kind of burnt plastic or rubber. Our solution provides excellent surface finishing ensuring complete absence of non-conformities due to quality in the production process. High cleaning standards after finishing a series provides faster response times to launch a new series after mounting the molds.
Reduces consumption of de-molding agents.
Increases commercial attractiveness of the product, since increasingly more final customers demand this cleaning standards.
Avoids rejection of first injections due to presence of remaining substances.
Eliminates all remaining, burnt substances.
Saves high labor costs
Homogeneous cleaning, hardly achievable through manual cleaning or any aspersion equipment.
Increases productivity of your workshop and speeds up mold exchange process.
There are always projects that require automatization to reduce labour costs in order to achieved adjusted prices.
UltraTecno specializes in manufacturing of 100% automated equipments, capable of functioning round the clock, with stoppages only to fill in cleaning liquids. Our record consists of cleaning 110.000 aluminium tubes per day.
Saves high labour costs.
Increases plant productivity and capacity.
Removes any kind of dirt, even below 20 micron.
Extreme cleaning homogeniety.
Shorter cleaning cycles than other systems.
Easy automation of in/out-let parts flow.
Customized design for any kind of material or form.
Reduces consumption of detergents and other chemicals .
Minimizes non-conformity of series for quality reasons.
Fully automated dosing of chemicals and maximum yearly average working times.
UltraTecno is the only manufacturer that offers a solution based on water to remove polishing paste. Solvents are outphased. Water based multi-tank equipments achieves the same results without damaging the environment. Based on its experience with over 400 equipments using solvents, UltraTecno has developed a multistage process to remove polishing paste from any metal or alloy: brass, zamak, aluminium, etc.
Our machines are equipped with drying cyclones and de-mineralized rinsing for decorative finishes.
Our solution will take care of your components with care and the highest standards.
Reduces costs for consumable supplies.
Avoids exposition of employees to potentially carcinogenic products and improves their working environment.
Saves high labour costs through X-Y robots.
Homogeneous cleaning, hardly achievable through other means and even better than closed cleaning equipments based on solvents or hydrocarbons.
Reduced dimensions as compared to other technologies.
Highly competitive prices.
Unique as your printing system may be and regardless of the quality and ink type you use, UltraTecno can provide you with a cleaning solution that minimizes your ink consumption and non-conformities due to quality. We specialize in cleaning of any kind of printing tools and rollers. Our solution is based on the specific delicateness required by any type of material.
We take care of the most valuable asset of our customers: Their impression rollers.
Reduces ink consumption
Saves high labour costs.
Increases plant productivity and speeds up roller exchange processes (or those of other tools).
Avoids using aggressive chemicals for cleaning.
It empties the roller cells completely. Therefore, it allows total recovery of the roller capacity even if it is old and the cells are totally saturated.
It does not cause tensions nor thermic expansion as is the case of laser technology.
It does not erode the roller cells as is the case of projection technologies.